MBR Membrane Manufacturer for Wastewater Treatment Projects
Whether you are replacing an old project or designing a new project, we can provide it for you based on our rich experience. We have professional sales staff to connect with you to solve all your problems from purchasing to using the MBR membrane.
Membrane Bioreactor (MBR) for Wastewater Treatment
We can provide flat membranes, hollow fiber membranes and sewage treatment components, including sewage treatment solution design and subsequent maintenance guidance
Flat Sheet MBR
Flat sheet (FS) membranes have planar configuration and are predominantly rectangular. They are designed to be immersed in the membrane tank, and scoured with air to maintain the flow of sludge through the membrane channels
Hollow Fiber MBR
PVDF hollow fiber MBR is made of modified PVDF material, with high flux, good chemical resistance and pollution resistance. The polyester interlayer support net greatly increases the mechanical strength of the membrane silk.
Our Comprehensive Services
End-to-end support from initial design through long-term maintenance -- engineered for water treatment professionals.
Solution Design
Custom wastewater treatment solutions tailored to your specific needs
Installation Support
Professional installation and commissioning services
Maintenance Guidance
Ongoing maintenance support and technical guidance
MBR Technology Comparison
Comprehensive comparison between Hollow Fiber and Flat Sheet Membrane Bioreactor (MBR) technologies for wastewater treatment applications
Key Differences Overview
Hollow fiber configurations are designed for higher fluxes, operated at lower concentrations, cleaned more often and protected by stricter pre-treatment compared to flat sheet systems. The filterability of activated sludge from municipal MBRs is superior to industrial MBRs and remains independent of membrane configuration.
| Comparison Factor | Flat Sheet MBR | Hollow Fiber MBR |
|---|---|---|
| Usage Rate | Around 15% | Around 85% |
| Material | PVDF | PVDF |
| Flux Range | 10L/m²/h ~ 40L/m²/h | 10L/m²/h ~ 40L/m²/h |
| Pre-processing Requirements | No Special Requirements | Hair Removal Required |
| Packing Density |
Toray TMR140-100s
140m² needs 2.756 m³
|
Dow FLEXELL
80m² needs 0.7056 m³
2x Higher Density
|
| Pollution Recovery Method |
Air Scrubbing
Chemical Cleaning
|
Backwash
Air Scrub
Enhanced Backwash
Chemical Cleaning
|
| Operational Risk |
Membrane Rupture Risk
"Fat belly" phenomenon
|
Fiber Breakage Risk
Minimized with TIP process
|
| Self-healing | No Self-healing | Self-healing Function |
| Component Structure |
Large Modular
Requires lifting equipment
|
Single Element
Easy single-person maintenance
|
| Energy Consumption |
Air-water ratio 30:1
High gas consumption
|
Gas-water ratio 3:1~5:1
Low energy consumption
|
| Chemical Wash |
Manual + Chemical
Labor intensive
|
Chemical Immersion
Automated, single operator
|
Material Advantage
PVDF's superior oxidation resistance compared to other materials (such as PE) makes it the mainstream material for MBR membranes in sewage treatment and reuse applications.
Backwash Advantage
Backwashing is the most ideal pollution recovery method for the membrane industry. The inability to backwash is the biggest defect of flat membranes, leading to shortened chemical cleaning cycles.
MBR Applications in Wastewater Treatment
Explore our successful implementation of Membrane Bioreactor technology across various industrial and municipal wastewater treatment projects.
Industrial Wastewater Treatment
Our MBR system successfully treats highly contaminated wastewater from a chemical manufacturing facility, reducing COD levels by 98% and enabling water reuse within the production process.
Municipal Wastewater Treatment
Our large-scale MBR installation serves a community of 50,000 residents, producing high-quality effluent that meets stringent environmental standards while occupying 40% less space than conventional systems.
Resort Water Recycling System
Our compact MBR solution enables this Middle Eastern luxury resort to recycle 85% of its wastewater for landscape irrigation, significantly reducing freshwater consumption in a water-scarce region.
MBR Membrane Production Process
Our state-of-the-art facility features 3 production lines, each capable of producing 3,000 square meters of membrane modules daily with simultaneous manufacturing capabilities for different specifications.
Braided Support Pipe
We adopt reinforced braided inner pipes with tensile strength over 500N. The high rigidity effectively prevents hollow fiber membrane filaments from breaking during operation.
Advanced NIPS Technology
Our Non-solvent Induced Phase Separation (NIPS) technology ensures uniform film texture, stable performance, and high tensile strength for all our membrane products.
Hollow Fiber Drying
The drying process stabilizes the membrane pore structure, making the filtration performance more precise, enhancing the material's internal structure stability and mechanical strength.
Batch Glue Filling
In a controlled constant temperature and humidity environment, our batch filling process helps to ensure stable and consistent product quality across all production runs.
Production Completed
The finished MBR membrane modules are protected with transparent films and prepared for packaging. Each module undergoes rigorous quality control before being shipped to our customers.
Wooden Box Packaging & Delivery
Products are packed with sturdy wooden cases for full protection during long-distance transportation, ensuring safe delivery to destinations worldwide.
MBR Sewage Treatment Integrated Equipment
Advanced membrane bioreactor technology for efficient wastewater treatment with compact design and superior performance
100T per day MBR Sewage Treatment Integrated Equipment
Our state-of-the-art MBR integrated equipment combines biological treatment with membrane filtration technology, delivering exceptional water quality while maintaining compact footprint and energy efficiency.
Key Features & Specifications
Advanced MBR Technology
Combines biological treatment with membrane filtration for superior effluent quality
Automated Control
Intelligent PLC control system with remote monitoring capabilities
Eco-Friendly
Low energy consumption with minimal environmental impact
CONTACT SHANGHAI CM
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